Got Arc Flash issue? FR issues? Log on and register for this Webinar by National Safety Apparel, one of the top FR clothing manufacturers.
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Flame Resistant hi-visibility garments by National Safety Apparel – Get Noticed, Stay Protected!
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Join us for a Webinar on July 21
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Space is limited. Reserve your Webinar seat now at: https://www2.gotomeeting.com/register/938887266
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Come join NSA as we discuss our flame resistant hi-visibility garments, ranging from our widely used HRC 1 mesh vests to our warm, rugged HRC 2 sweatshirts.
Our FR & Hi-Visibility Dual Action garments meet the requirements of ISEA/ANSI 107-2010, NFPA 70E level 2 and ASTM 1506 for Flame Resistance and other performance measures.
We will also touch on key industry standards and who they apply to.
Key Discussions: • ANSI 107 & NFPA 70E update • NSA’s product offering • Functionality & key characteristics
Thanks for joining us!
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Title:
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Flame Resistant hi-visibility garments – Get Noticed, Stay Protected!
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Date:
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Thursday, July 21, 2011
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Time:
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3:00 PM – 3:30 PM EDT
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After registering you will receive a confirmation email containing information about joining the Webinar.
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If you are involved with electrical work you need to check out the arcadvisor.com blog at http://arcadvisor.blogspot.com/
It focuses exclusively on arc flash, its dangers, prevention, etc… Additionally, they’ve got a free beta version of an arc flash calculation software that you can download free in exchange for feedback.
Arcad, the company that provides this blog and free software “helps facilities create safer working environments for individuals who service electrical systems by providing On-Line and PC based software tools for Short Circuit and Arc Flash Hazard Analysis. NFPA requires that any panel likely to be serviced by a worker be surveyed and labeled. ARCAD service includes resources and tools allowing plant and facility managers and personnel to perform short circuit, incident energy, arc flash protection boundary, level of PPE calculations, and create customized arc flash warning labels themselves drastically reducing the cost of getting in compliance with OSHA & NFPA 70E”
Have a look around (It’s a Canadian company but the information applies here in the U.S. as well), and download the free software. Don’t forget to go back and give them feedback, it’s the least you can do to thank them for the free download.
You’d have to be living somewhere in upper Mongolia in a cave for the past decade not to know about the new standards and safety measures concerning Flame Retardant clothing that have been enacted and which are still in the works.
Being aware of the changes and standards is one thing, understanding them properly is quite another. I’m referring specifically to the issue of FR underclothing.
Many people don’t realize that, when dealing with arc flash, it isn’t enough to wear FR outerwear only. In case of the type of electrical power involved in an arc flash, your underclothing is just as much an issue as your outerwear. The outerwear may not catch fire and/or continue burning but the energy will go through to the underclothing. If you are wearing cotton or polyester under the outerwear, especially right up against the skin, these garments can ignite and/or melt and cause serious burns.
For this reason, it is important to dress appropriately if you are dressing to protect against arc flash.
Fortunately, there are FR underclothing options. Clothing such as the 5 cal flame retardant 2nd Skin by Benchmark is a great, comfortable solution to the problem.
There are also FR bras available online for the ladies.
With FR clothing, its about protection all the way down, through all the layers, not just the outerwear.
An arc flash is the sudden release of electrical energy through the air when a high-voltage gap exists and there is a breakdown between conductors. An arc flash gives off thermal radiation (heat) and bright, intense light that can cause burns. Temperatures have been recorded as high as 35,000 °F. High-voltage arcs can also produce considerable pressure waves by rapidly heating the air and creating a blast. This pressure burst can hit a worker with great force and send molten metal droplets from melted copper and aluminum electrical components great distances at extremely high velocities.
This video is available for viewing on the NIOSH website.
View the 25 minute video here.
For more information download our “The Basics of Arc Flash Protection” document.
Are you in the market for Flame Retardant safety vests or garments for yourself or for your workers?
There is something important to be aware of before you make your purchase because not all FR ratings are created equal. What you will often find when you look at the label of the garment is that the FR rating referenced is NFPA 701.
You might be asking “So what? Why is this a problem? It’s NFPA isn’t it?” The reason that it’s a problem is because NFPA 701 is a standard that was developed years ago to test hotel draperies and curtains, not clothing! Check it out on the NFPA website.
The problem is that this standard isn’t strict enough to apply to clothing. Some Clothing manufacturers, however, are using it to sell polyester garments. All polyester will melt and drip. You do not want to be wearing polyester if you are going to be exposed to flames, no matter what the manufacturer tries to tell you about its FR properties.
At issue is the fact that other fibers that have inherent FR qualities are more expensive than polyester and, in the battle to sell more FR vests and garments, cheaper often wins the bid, particularly when the buyer doesn’t know the difference between the various standards.
So before you purchase a FR garment, make sure you know what standard is being referenced. It makes a world of difference!
If you have FR clothing at your facility than you have probably faced the question about whether or not it made sense to have a laundry service provide these garments for you.
In order to properly answer this question it is important to understand how a laundry service functions and makes a profit.
A laundry service will provide your company with the garments that you need in exchange for a contract on the washing of the clothing. It usually only takes a few washes before the garment is paid for. Once the cost of the garment is offset, the laundering service is making a lot more profit each time that they wash it.
Because of the higher cost of FR garments, laundering services have been hesitant to add them to the apparel that they provide. Because the demand has grown, however, they have been forced to get on board and provide it for all the companies who need it. The problem, of course, is that it takes a lot longer to offset the cost of the garment.
This can mean any number of things:
- The laundering service wants a longer contract on the laundering in order to have more of the “maximum profit” washes.
- The laundering service wants more money for each wash in order to offset the higher cost of the garment. They will often speak about “specialized washing” when, in fact, most FR garments can be washed like any other garment as long as bleach and fabric softeners aren’t used.
- The laundering service will purchase the cheapest FR garments they can find in order to reduce the initial cost of the garment. This can mean providing their customers with an ammonia cured garment (these garments slowly lose their flame resistance with every wash).
This is not to say that all laundering services are engaging in these practices. There are many ethical and honest laundering services that understand the importance of making sure that the FR garments that they provide keep their flame resistance and strive to provide a quality product.
What this does mean is that, if you decide to go with a laundering service, you need to make sure that all these issues are properly addressed. Sit down with the laundering service and make sure that the following questions are addressed before you sign any contract:
- Is the garment that you are providing coated, cured or inherently flame resistant?
- What is the quality of the garment that they will be providing (do some research and make sure that the garment that they will be providing is one that will meet the needs of your workers and that will adequately protect them)?
- Will worn and torn garments be removed from service and replaced with new garments?
- If repairs are done to the garment, will it be made in such a manner as to make sure that the FR rating is kept on the garment (i.e. the thread used is the same thread as the original thread. We know of at least one case where a patch was sewn on a garment with a thread that ignited and burned the worker during an arc flash. The garment did what it was designed to do but the worker was burned from the thread use to sew the patch on).
- Are you being charged for “specialized cleaning” (If so, ask why and what this special cleaning is. Remember that most FR clothing does not require special cleaning)?
- Is the cleaning service making sure to avoid bleach and fabric softeners?
- What guarantees do you have that the garments will be properly laundered and that they won’t steam press them (or use other “gentle” but not thorough cleaning methods) in order to extend the life of the garment?
Once all these concerns have been properly addressed, once you have looked into the difference in the cost between laundering services and ownership, then you will be in a position to make the proper decision.
In Summary
- Burn Injuries From Electric Arc Exposures Can Be Fatal or Can Severely Injure the Worker
- Based on Known Electrical Parameters and Work Practices, Arc Exposure Intensity Can Be Estimated for the Hazard, hence job tasks listed and recommendations on PPE to wear.
- Based On Estimated Arc Exposure Intensity, Appropriate Protective Clothing Selections Can Be Made To Minimize Worker Burn Injury Levels In The Event Of An Electric Arc Accident
- In Many Situations, Layering of FR Clothing Is Required to Match Electric Arc Hazard Energy Levels

Photo courtesy of Hugh Hoagland www.arcwear.com
REMEMBER
- The Outermost Garment Must Be Flame and Arc Resistant
- Meltable Substrates Can Increase Worker Injury
Other Considerations
- Face Shields Rated for Arc Hazard
- Hearing Protection Rated for Arc Hazard
- Hand and Foot Protection Rated for Arc Hazard
Exposure Energy Basics
- Exposure Energy is Expressed in cal/cm2
- Measured Using Thermal Sensors
- 1 cal/cm2 » the Exposure on the Tip of a Finger by a Cigarette Lighter in 1 Second
An Exposure Energy of 1 to 2 cal/cm2 Will Cause a 2nd Degree Burn on Human Skin
Personal Protective Equipment
Select Required “FR Clothing” & “PPE” Based on Specific Hazard Present Within Flash Protection Boundary


Wear the appropriate protection when working on or around energized equipment!
What Types Of Arc Protective Flame Resistant Garments Are Available?
Basic FR Clothing Options
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- Knit and Woven
- Short and Long Sleeve
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Coveralls
Cold and Inclement Weather FR Clothing Options
- Rain wear
- Lined and Unlined Jackets
- Fleece Sweatshirts and Sweatpants
- Insulated Overalls and Coveralls
- Insulated Parkas
- Long Underwear and Socks
- Hoods/Balaclavas
- Vests
FR Garment Examples
Category 1 Category 2 Category 2


Category 3 and 4


FR Clothing Selection Criteria
- Protection
- Wearer Comfort
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Durability
- Flame Resistance Durability
- Garment Wear Life
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Cost Effectiveness
- Initial Cost
- Life Cycle Cost
- Ease of Care / Appearance
How can we prevent arc flash when we have to work on or near energized parts?
Special situations:
- Interruption of life support equipment
- Deactivation of emergency alarm systems
- Shutdown of hazardous location ventilation equipment
- Removal of illumination for an area
A. Use written permit system for planning & conducting work in these situations
B. Use the appropriate tools for voltage and current levels when performing all electrical work
NFPA 70E – Key PPE Steps
- Determine Arc Flash Protection Boundary
- Conduct Arc Flash Hazard Analysis
- Select Required “FR Clothing” & “PPE” Based on Specific Hazard Present Within Flash Protection Boundary